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Plastics Industry Pipe Association of Australia Ltd

Polyethylene Pipeline Systems 2007

The PIPA PE Pipe Seminars held around Australia in September and October were a great success and have received plenty of positive feedback. PIPA would again like to acknowledge the efforts of the presenters

  • David Walton – Borouge Pte
  • Predrag Micic – Qenos Pty Ltd
  • Paul Davis – CSIRO
  • Robin Bresser - Borealis, President, PE100+ Association

Presentations

PE pipes for gas and water mains - A success story in Europe



Now is the age of plastics and PE is the leading material in renewing and relaying gas and water pipes. PE pipes have quickly become the norm in the European gas and water industry because of the benefits that they offer. High quality pipe materials and proven performance has given engineers the confidence to use PE in large diameters and difficult conditions. Whole Life Costing is providing a rational way to select pipe materials for projects.


ALT=Gas & Water Presentation  (1.7 Mb)

David Walton, Borouge Pte

triple 500mm over-pumping to reservoir

 

Polyethylene Pipe Materials
(Developments in Australian Manufacture of PE Pipe compounds)

Predrag Micic, Qenos Pty Ltd
arteries of our civilisation

Presentation Overview

  • Brief History of Polyethylene and Market Outlook
  • Critical Properties of Polyethylene to Ensure Long Service Life
  • PE Pipe Standards -PE80 and PE100
  • Quality Management – AS/NZS4131 Compliance
  • Future Developments will be driven by market needs.

ALT=Qenos Presentation  (1.5 Mb)

 

Polyethylene pipes: Network Performance

 

CSIRO has completed an American Water Works Association Research Foundation (AwwaRF) project to investigate the long-term performance of Polyethylene water pipelines. Two main goals of the project:

  • Conduct an industry survey to assess the field performance of PE water pipelines.
  • Develop a method to forecast the long term performance of a PE pipe in service.
ALT=CSIRO Presentation  (4.6 Mb)

Paul Davis, CSIRO


graph of failure rate

 

Facilitating the pipe system choice

Robin Bresser, Borealis, President, PE100+ Association
pipe model

Scope of PE100+ Association:

  • Establish a quality label for PE100+ products.
  • Assure consistent quality at the highest level in the production and application of PE 100 pipe materials.
  • Promote usage of PE piping systems in general.
  • Focus towards end-users with more information support.
  • Welcome any polyethylene manufacturer whose materials comply with the enhanced requirements of the PE100+ Association.

ALT=PE100+ Presentation  (1.8 Mb)

 

Referenced papers

  • Replacing London’s Victorian Water Mains
  • UKWIR National Mains Failure Database
  • Development Of A Whole Life Costing Model For Large Diameter Water Mains
  • Gas Pipes - Qualification of Plastic Pipes for 10 Bar

 

Replacing London’s Victorian Water Mains

Bill Becker and Mike Shepherd – Thames Water Utilities Ltd

This paper was presented at the International Conference of Plastics Pipes XIII
held in Washington, DC in October 2006.

Thames Water has embarked upon a programme to replace 1235 kilometres (772 miles) of these pipes over the 2005 – 2010 AMP (Asset Management Plan) period at a cost of £500 million ($800 million). This paper describes the rationale of a work targeting strategy, pipeline system selection and provide illustrations of the problems and solutions of carrying out a major mains replacement project in a congested urban area.

ALT=Replacing London's Water Mains  (1.1 Mb)

 

UKWIR National Mains Failure Database

Steve MacKellar, Bodycote PDL, Manchester, UK

This paper was presented at the International Conference of Plastics Pipes XIII
held in Washington, DC in October 2006.

In 2002 UK Water Industry Research Ltd commissioned Bodycote PDL to collate and maintain a database of all water main failures in the UK and develop a protocol for data collection of failure information. Whilst far from error free, the data represents an enormous step forward in the provision of a robust dataset to aid the understanding of buried infrastructure assets and their failure. The database in 2007 comprises 480,000 failure records and 350,000 km of water mains. The UKWIR National Mains Failure Database has resulted in co-operation of all the UK water companies in the sharing of data in an unprecedented manner. Assurance of confidentiality is thought to be the key to this success.

ALT=UKWIR National Mains Failure Database  (151 Kb)

 

Development Of A Whole Life Costing Model For Large Diameter Water Mains

Mike Shepherd, Thames Water, Alan Headford, GPS, Richard Jordan, TRL Ltd.,
Sarah Reeves, TRL Ltd. & David Walton, Borealis AB

This paper was presented at the International Conference of Plastics Pipes XIII
held in Washington, DC in October 2006.

In Europe it was decided to develop a whole-life costing model for large diameter water mains in which the full life cost of Polyethylene (PE), Glass Reinforced Plastic (GRP) and Ductile Iron (DI) water pipes within the range 400 to 900mm (16 to 36 inch) can be compared (N.B. it is possible to adjust the model to cover other size ranges). Ultimately, as water becomes more scarce, the durability and reliability of the system will be the governing factor – under these conditions the corrosion resistance and joint tightness of PE will make it the only choice no matter what the diameter.

ALT=WLC model  (257 Kb)

 

Gas Pipes - Qualification of Plastic Pipes for 10 Bar

Lars Synnerholm, National Inspectorate of Explosives and Flammables, Sweden

This paper was presented at the International Conference of Plastics Pipes XI
held in Munich, Germany in September 2001.

PE 100 pipes were introduced as a possibility for use for natural gas in Sweden and Norway. The authorities had no doubts that the pipes were suitable for what they were designed. The main issue was whether the pipes were suitable for the same proximity distances or if they had to be altered. This paper explains the philosophy behind the Swedish – Norwegian distance requirements and why the authorities accept that the PE 100 pipes may have the proximity distances already used for steel pipes.

ALT=WLC model  (108 Kb)

 

 

For Further information please contact :
Plastics Industry Pipe Association of Australia Ltd
Suite 246, 813 Pacific Hwy, Chatswood NSW 2067
or email plasticspipe@pipa.com.au

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